Florida Excavator Parts - Excavators are important machines that are used in a variety of industries. They are far more efficient compared to manual labor and can move heavy loads of dirt in mere minutes. These machines are used in landscaping, agricultural applications, road work and bridge work along with the construction industry. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. Excavators can be equipped with numerous attachments to facilitate a range of jobs including grading and landscaping, demolition with a cutter, breaker and hydraulic saw attachments, material handling, river dredging, forestry, construction, open-pit mining, regular mining, driving piles when working with a pile driver, digging holes, foundations and trenches, snow removal with snowplow and snowblower attachments, drilling for rock blasting and footings with hydraulic auger attachment or drill, mulching for forestry and more.
An excavator is a popular kind of heavy construction equipment made up of particular parts. The stick or the dipper, cab, boom and bucket are located on top of the house which is a rotating platform. The house is situated on top of an undercarriage that has tracks or wheels. The steam shovels of yesterday have transformed into today’s excavators. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The hydraulic cylinders feature linear actuation making them different from excavators that are cable-operated, relying on steel ropes and winches instead.
Excavator Models
There are numerous sizes and models when it comes to hydraulic excavators. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category.
Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two of the pumps supply high-pressure oil for the track motors, swing motor, arms and accessories. The third low-pressure pump supplies power for pilot control of the spool valves. This setup enables less physical effort required for the operating controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These pumps are arranged in the excavator in a variety of formats depending on different manufacturer models.
The House and the Undercarriage
The house and the undercarriage make up the two main portions of the machine. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. The house and the undercarriage are connected via a pin. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This design allows the excavator to move freely in 360 degrees.
The house is attached to the main boom and various configurations are available. Mono booms are among the most common. This kind of boom offers zero movement other than up and down motions A knuckle boom is another option which allows it to move right and left in line with the machine. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. There are triple articulated booms available on specific machines.
A dipper arm is attached to the end of the boom. This apparatus provides the required digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. A bucket is typically attached to the end of the stick. A mud bucket refers to a wide bucket that has a straight cutting edge for cleanup applications and leveling and where teeth are not required. General purpose buckets are usually stronger and smaller with hardened teeth and side cutters to break up rocks and difficult ground. There are different buckets available in numerous sizes for a variety of applications. Numerous attachments can be used for ripping, lifting, cutting, boring, crushing, and more.
Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This was in place to add more lifting capacity and digging force. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Some models have switches that enable the operator to choose which configuration they prefer.
Hydraulic excavator jobs have surpassed bucket and excavation tasks. Many attachments including an auger, a grapple or a breaker have become common hydraulic powered attachments. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators commonly work alongside bulldozers and loaders. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole.
8 Main Excavator Types
• Long Reach
• Backhoe
• Suction
• Steam Shovel
• Bucket Wheel
• Skid Steer
• Dragline
• Crawler
Steam Shovel
One of the first kinds of excavators were steam shovels. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are used for digging around objects that may interfere with a typical backhoe.
Backhoe
One of the most well-known types of excavators is backhoes. This equipment consists of a wheeled track base and large bucket that extends from an arm or boom above the ground. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models.
Skid Steer Excavators
Skid steers have buckets and booms that face away from the operator. This design allows attachments to reach over the cab as opposed to around it. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
Resembling a modern dump truck, these special excavators enable operators to use a large hose and vacuum technology to suck rocks and earth out of the ground. The material is moved back to the truck. This machine makes it safer to dig around underground pipes and equipment compared to regular backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. They are popular in the mining and construction industries. Crawlers are also known as compact excavators. They lift heavy debris and soil by using hydraulic power components. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability.
Long Reach Excavators
The long reach excavator showcases lengthier boom and arm components. They are ideal for hard-to-reach areas. The extendable arm offers more than 100 feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
Bucket-wheel excavators have a sizeable front wheel that has built-in shovels and buckets. Items such as dirt and rocks become scooped up in the bucket as the wheel rotates. Materials are transferred onto a conveyor belt that makes up a portion of the machine. The belt transports the material into a bin that depending on the model, could be a part of the machine or separate.