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Liquid propane cylinders are used on numerous lift trucks. Some facilities are capable of refuelling their own propane cylinders, then again, nearly all would have their cylinders refilled in a different place and delivered to their place of work instead. When a lift truck runs out of fuel, the cylinders are changed. A few cautions and training is needed when handling propane since it is a highly flammable substance.
Instructions
Personal Protective Equipment, or PPE, must be put on before filling or changing a forklift cylinder. Because liquid propane is extremely cold, it could lead to burns if it comes into skin contact. Always putting on thick leather gloves will help protect hands. Goggles or various approved eyewear together with a face shield is also extremely recommended. Having a fire extinguished close at hand is also suggested before the refuelling process begins.
Make certain that the surroundings are safe from whichever lit cigarettes or open fires. Look for the fill valve on the cylinder and remove the cap. Afterward you could connect the fill line to the fill valve. Once the fill line is in place, carefully open the bleed valve. This would be a small circular knob on the cylinder that is often brass coloured. A hissing sound may escape when the valve is open and this is normal as long as it is just air being vented and not actual propane.
Open the fill valve on the fill line really slowly, listening for any leaks around the connection point. When certain there are no leaks, the valve could then be opened further. The sound of propane entering the tank must be easy to hear. Never leave the tank unattended whenever refuelling and watch the bleeder valve all through the method. A spray of white propane gas will emit from the bleeder valve when the tank is full. Turn the fill valve off totally and next close the bleeder valve. Very gradually and carefully remove the fill line from the tank. Watch for whichever excess gas caught in the coupling which would be expelled when the seal is broken. It should only be a small amount of gas and is normal. Put back the protective cap on the fill valve. Double check all valves are completely closed. The tank is now set and full to use.
One inconvenience of propane tanks is to have to change, though there are some risks to running out of fuel on a propane lift truck. These models tend to be cheaper to utilize compared to the electric and diesel unit forklift. The discussion to whether or not the propane emissions are cleaner than diesel emissions continues in the business.
Performance wise, propane forklifts seem to handle better than most electric models on the market when the job needs high applications and constant duty drive line torque. There are some electric models that are reputed to handle equally or better. Depending on the particular situation, propane lifts might or might not be acceptable for handling food and edible goods. Provided that WorkSafeBC criteria are met, propane forklifts are acceptable for the majority of indoor applications.
The LPG's major drawbacks when compare to the diesel forklift includes the fact that they are not as effective when performing jobs which require high and or constant duty drive line torque. These units have a liability exposure, because of the possibility of a fuel system leak whilst the truck is situated indoors. In addition, operators need to be trained on the safe handling of propane fuel. The rearward visibility off of the counterweight's back end is limited. This is because of the propane tank's location.