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In the long run, lift truck parts would wear and have to be replaced. Buying brand new parts could become a pricey endeavor so one more idea is to acquire used lift truck components. This could save a lot of cash in the end. It is a great idea to acquire used lift truck components that have been reproduced. These parts would ensure that you are getting parts that will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Broken or worn parts that are remanufactured are a very cost effective answer compared to rebuilding. With rebuilding parts, just the parts that are broken or worn out get changed, which means that other wearable parts may break down soon after purchase.
Remanufacturing however provides the best guarantee for used components. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable components are replaced regardless of age or wear which is one more rationale why reproduced components generally work so much better. Whichever component within the part is new and this offers much longer life to the used part. Based on the forklift parts which are being redone, the cleaning process and the whole remanufacturing process will vary.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Several engine components like for example rings, pistons, spark plugs, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are another thing that is oven cleaned after being disassembled. The transmission is then washed. A comprehensive inspection is done to be able to check for any cracks. Seals, bearings and bushings are all replaced. Typically, the replacement components used on transmission components meet OEM specifications.
Wearable parts
Certain components like for example the water pump, torque converters, the alternator, steer axles and the starter could acquire longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This card can even be remanufactured with replacing all aged and worn out components. Not like other forklift parts the control card can only have the worn and aged parts replaced.
OEM Specs
Remanufactured parts are comprehensively checked upon reassembly to guarantee they are in top condition previous to being sold. It is vital when acquiring reproduced components to make sure they have undergone the proper testing and inspection procedures. On certain larger parts such as transmissions, steer axles and engines, OEM specification replacement components must be utilized.
The dealer of used forklifts and components can ensure that the reproduced parts have met OEM specifications and that these parts meet industry standards. A lot of details go into remanufacturing second-hand parts. This attention to detail provides more serviceability out of remanufactured parts than the components that were simply rebuilt.