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Batteries intended for lift trucks are sold in terms of physical size, voltage, amp-hour capacity and connector location. The lift truck nameplate will state the correct amp-hour capacity, lift truck voltage, and minimum battery weight. The lift truck Operating Manual would even include the proper battery specifications meant for the lift truck.
There are two base type of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery or VRLA does not need any extra water. Sealed batteries on the other hand utilize a chemical reaction in order to maintain proper fluid level through the life of the battery. A flooded battery needs water to be added often to ensure the right electrolyte level within the battery.
The majority of forklift can accommodate a wide range of battery sizes. The battery must be selected in order to fit in the size of the battery compartment. Nearly all battery companies could supply a battery listing of correct sizes which are suggested for your particular lift truck.
With electric forklifts, the battery is also used as a counterweight. The capacity of the lift truck will be based upon specific least weights of the battery. Abide by the details specified on the lift truck nameplate in order to ensure you are using a battery which meets least weight specified.
Battery chargers need to be rightly matched to the specific battery that is being charged. It is necessary to be able to guarantee the charger has sufficient amp-hour capacity so as to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity should be with 10% of the amp-hour capacity of the battery to guarantee the most effective charging. Before commencing the charging cycle, be positive the battery is first connected to the charger. Always verify the battery information such as the battery weight, voltage and amp-hour capacity with the information supplied on the battery nameplate.
Always make sure while charging a battery that the right type of charger is being utilized. Nearly all newer charging equipments can be used to safely charge all types of batteries and would be labeled to acknowledge all batteries. Using an older charger, for example in order to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both charger and battery would occur. It is essential to first consult the instruction plate on the charger in order to be positive it can accept the type of battery you want to charge.
For flooded batteries, it is crucial to only add the needed requirements of water when the battery has been charged. This practice will prevent the spattering of electrolyte out of the battery as it is being charged.
Information intended for enhancing the battery's life consist of: keep up the fluid levels for flooded batteries and keep all kinds of batteries spotless. Another rule to follow is after charging the battery to full capacity; allow it to rest for about an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge so as to keep all the cells topped up at the same voltage. Do not discharge the battery lower than eighty percent of battery amp-hour capacity before recharging.
There are lots of devices which could be placed on a forklift so as to monitor the level of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator once the battery has been discharged. There are other simple gas gauge meters offered too. Using such monitoring equipments will help avoid truck and battery damage from severely discharging the battery throughout use.